High-Speed X-ray Component Counter Machine for SMT Inventory

2026-10-08


In high-mix, low-volume SMT manufacturing, manual component counting is a major bottleneck that drains labor hours and introduces costly inventory discrepancies. The Dinghua X-ray Counter Machine completely revolutionizes your warehouse management. By utilizing advanced industrial X-ray imaging combined with AI deep-learning algorithms, this system allows operators to calculate the exact component count of full SMD reels, tubes, or trays in seconds—without ever breaking the factory moisture-barrier seal.
Count 20,000+ Electronic Components in 7 Seconds with 99.9% Accuracy
In high-mix, low-volume SMT manufacturing, manual component counting is a major bottleneck that drains labor hours and introduces costly inventory discrepancies. The Dinghua X-ray Counter Machine completely revolutionizes your warehouse management. By utilizing advanced industrial X-ray imaging combined with AI deep-learning algorithms, this system allows operators to calculate the exact component count of full SMD reels, tubes, or trays in seconds—without ever breaking the factory moisture-barrier seal.
 

 
Key Benefits of the Dinghua SMT X-ray Counter
 
1. Unmatched Speed and Efficiency
Traditional mechanical reel counters take minutes per roll and risk damaging sensitive component tapes.
  • 7-Second Cycle Time: Place up to four 7-inch reels simultaneously, and get a 100% precise count within 7 seconds.
  • Non-Destructive Testing (NDT): The X-ray penetrates the reel packaging safely, eliminating the need to unspool components or strip protective tapes.
 
2. AI-Powered Algorithm for Fine-Pitch Components
Whether you are counting 01005 resistors, micro-BGA chips, large connectors, or odd-form SMT components:
  • Self-Learning Software: The integrated neural network automatically recognizes component types and filters out reel tape materials, labels, and background noise.
  • 99.9% Counting Accuracy: Minimizes stockouts and prevents production line stoppages caused by incorrect inventory logs.
 
3. Seamless MES and ERP System Integration
True smart manufacturing requires data connectivity.
  • Automated Label Printing: Upon count completion, the system automatically prints a new barcode label with the updated quantity.
  • Factory Automation Ready: Easily links to your existing MES, ERP, or WMS systems via standard API protocols to update your inventory database in real-time.
 

 
Technical Specifications
 
ParameterSpecificationFactory Advantage

Counting Time

≤ 7-10 Seconds per cycle10x faster than traditional manual rolling counters

Reel Capacity

From 7" to 15" Reels (Up to 4 reels simultaneously)High flexibility for various warehouse storage sizes

Imaging System

High-definition Digital Flat Panel DetectorCrisp imaging ensures zero miscounts on ultra-small chips

Radiation Safety

Interlocking safety door, < 1 μSv/hr leakageFully compliant with FDA and CE international safety laws
 

 
Optimize Your SMT Warehouse ROI Today
Stop wasting skilled labor on manual counting. Upgrade to a Dinghua X-ray Reel Counter and experience a full return on investment (ROI) within months through drastic labor reduction and zero inventory errors.

 

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